{"id":26964,"date":"2025-11-25T04:58:12","date_gmt":"2025-11-25T04:58:12","guid":{"rendered":"https:\/\/www.elailan.com\/?post_type=product&p=26964"},"modified":"2025-11-25T05:02:58","modified_gmt":"2025-11-25T05:02:58","slug":"custom-alumina-ceramic-parts-wear-resistant-high-temperature-electrical-insulating-alumina-zirconia-industrial-ceramic-components","status":"publish","type":"product","link":"https:\/\/www.elailan.com\/id\/produk\/custom-alumina-ceramic-parts-wear-resistant-high-temperature-electrical-insulating-alumina-zirconia-industrial-ceramic-components\/","title":{"rendered":"Custom Alumina Ceramic Parts Wear-Resistant High-Temperature & Electrical-Insulating Alumina Zirconia Industrial Ceramic Components"},"content":{"rendered":"
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Custom Alumina Ceramic Parts Wear-Resistant High-Temperature & Electrical-Insulating Alumina Zirconia Industrial Ceramic Components<\/h3>\n

Description<\/h4>\n
Industrial Functional Ceramics \u2013 We select tailor-made formulations for every demanding condition and sinter them into high-precision components in a single step, letting your equipment run longer, stay stable and save energy even under higher temperatures, stronger corrosion and heavier wear.<\/div>\n
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From powder design, forming and sintering to final precision machining, the whole process is customizable: send us a drawing, a sample, or simply your working environment, and we deliver finished parts ready to bolt on\u2014minimizing your downtime and driving your total cost lower.<\/div>\n
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  1. \n
    99% Alumina
    \n\u201cThe ultimate lifetime choice.\u201d 99% purity, HV 1700 hardness, 1700\u00b0C continuous duty, electrical insulation >10\u00b9\u00b2 \u03a9\u00b7cm.
    \nUsed for semiconductor etch rings, high-pressure valves, fiber-guide wheels\u201430\u201350% longer life than 95% alumina.<\/div>\n<\/li>\n
  2. \n
    95% Alumina
    \n\u201cThe cost-performance king.\u201d HV 1500 hardness, low-cost normal sintering, mass-production lead time 7\u201310 days.
    \nMechanical seal faces, textile ceramics, mining liners\u2014our largest annual volume, unit price only 60% of 99% alumina.<\/div>\n<\/li>\n
  3. \n
    Steatite
    \n\u201cThe high-frequency insulator.\u201d tan \u03b4 0.4\u00d710\u207b\u00b3, \u03b5 = 5.8 at 100 MHz, dielectric strength 10 kV\/mm.
    \nSpark-plug bodies, RF connectors, fuse housings\u2014>40% of the global electro-ceramic market.<\/div>\n<\/li>\n
  4. \n
    Mullite
    \n\u201cThe thermal-shock champion.\u201d 3Al\u2082O\u2083\u00b72SiO\u2082 lattice, CTE 6\u00d710\u207b\u2076\/\u2103, survives \u0394T 300\u00b0C without cracking.
    \nKiln setter tiles, thermocouple protection tubes, molten-metal filter tubes\u20141000 thermal cycles at 1200\u00b0C, zero spall.<\/div>\n<\/li>\n
  5. \n
    Cordierite
    \n\u201cThe lightweight insulator.\u201d Density 2.5 g\/cm\u00b3, thermal conductivity 1.3 W\/m\u00b7K\u201435% lighter than alumina.
    \nAutomotive catalyst substrates, precision heat-treat fixtures, LED heat-spreader insulators\u2014cut weight, cut power.<\/div>\n<\/li>\n
  6. \n
    Zirconia
    \n\u201cThe tough ceramic star.\u201d Fracture toughness 8\u201310 MPa\u00b7m\u00b9\/\u00b2, flexural strength 1100 MPa\u2014three times alumina.
    \nCeramic bearings, wire-drawing cones, scissor blades\u2014no chipping, no contamination, food- & pharma-safe.<\/div>\n<\/li>\n<\/ol>\n

    Technical Parameters<\/h4>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
    Material<\/td>\n99% Alumina<\/td>\n95% Alumina<\/td>\nSteatite<\/td>\n\u00a0Mullite Cordierite<\/td>\nCordierite<\/td>\nZirconia<\/td>\n<\/tr>\n
    Main composition<\/td>\n99%Al\u2082O\u2083<\/td>\n95%Al\u2082O\u2083<\/td>\nSiO\u2082<\/td>\n3Al\u2082O\u2083\u00b72SiO\u2082<\/td>\n2MgO\u00b72Al\u2082O\u2083\u00b75SiO\u2082<\/td>\nZrO\u2082<\/td>\n<\/tr>\n
    Density (g\/cm\u00b3)<\/td>\n3.9<\/td>\n3.6<\/td>\n2.8<\/td>\n3<\/td>\n2.5<\/td>\n6<\/td>\n<\/tr>\n
    Water absorption (%)<\/td>\n0<\/td>\n0<\/td>\n0<\/td>\n3<\/td>\n3<\/td>\n0<\/td>\n<\/tr>\n
    Sintering temperature (\u00b0C)<\/td>\n1700<\/td>\n1680<\/td>\n1350<\/td>\n1300<\/td>\n1350<\/td>\n1600<\/td>\n<\/tr>\n
    Hardness (HV)<\/td>\n1700<\/td>\n1500<\/td>\n800<\/td>\n1000<\/td>\n800<\/td>\n1300<\/td>\n<\/tr>\n
    Flexural strength (kgf\/cm\u00b2)<\/td>\n3500<\/td>\n3000<\/td>\n900<\/td>\n1100<\/td>\n900<\/td>\n11000<\/td>\n<\/tr>\n
    Compressive strength (kgf\/cm\u00b2)<\/td>\n30000<\/td>\n25000<\/td>\n4000<\/td>\n6000<\/td>\n3500<\/td>\n25000<\/td>\n<\/tr>\n
    Fracture toughness (MPa\u00b7m\u00b9\/\u00b2)<\/td>\n4<\/td>\n3\u20134<\/td>\n\u2014<\/td>\n\u2014<\/td>\n\u2014<\/td>\n\u2014<\/td>\n<\/tr>\n
    Maximum service temperature (\u00b0C)<\/td>\n1500<\/td>\n1450<\/td>\n1100<\/td>\n1000<\/td>\n1000<\/td>\n\u2014<\/td>\n<\/tr>\n
    Thermal expansion (0\u20131000 \u00b0C) (\u00d710\u207b\u2076\/\u00b0C)<\/td>\n8<\/td>\n8<\/td>\n6<\/td>\n6<\/td>\n4<\/td>\n9.5<\/td>\n<\/tr>\n
    Thermal shock resistance \u0394T (\u00b0C)<\/td>\n200<\/td>\n220<\/td>\n200<\/td>\n300<\/td>\n250<\/td>\n360<\/td>\n<\/tr>\n
    Thermal conductivity (25\u2013300 \u00b0C) (W\/m\u00b7K)<\/td>\n31.4<\/td>\n25<\/td>\n2.5<\/td>\n4.2<\/td>\n1.3<\/td>\n3<\/td>\n<\/tr>\n
    Volume resistivity (\u03a9\u00b7cm)<\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
    \u200320\u2103<\/td>\n>10\u00b9\u00b2<\/td>\n>10\u00b9\u00b2<\/td>\n>10\u00b9\u00b2<\/td>\n>10\u00b9\u00b2<\/td>\n>10\u00b9\u00b2<\/td>\n>10\u00b9\u00b2<\/td>\n<\/tr>\n
    \u2003100\u2103<\/td>\n10\u00b9\u00b2\u201310\u00b9\u00b3<\/td>\n10\u00b9\u00b2\u201310\u00b9\u00b3<\/td>\n10\u00b9\u2070\u201310\u00b9\u00b9<\/td>\n10\u00b9\u2070\u201310\u00b9\u00b9<\/td>\n10\u2077\u201310\u2078<\/td>\n\u2014<\/td>\n<\/tr>\n
    \u2003300\u2103<\/td>\n>10\u00b9\u00b2<\/td>\n\u226510\u00b9\u2070<\/td>\n5\u00d710\u2078<\/td>\n3\u00d710\u2075<\/td>\n5\u00d710\u2076<\/td>\n\u2014<\/td>\n<\/tr>\n
    Dielectric strength (kV\/mm)<\/td>\n18<\/td>\n18<\/td>\n10<\/td>\n10<\/td>\n10<\/td>\n\u2014<\/td>\n<\/tr>\n
    Relative permittivity \u03b5 (100 MHz)<\/td>\n10<\/td>\n9.5<\/td>\n5.8<\/td>\n6<\/td>\n6<\/td>\n\u2014<\/td>\n<\/tr>\n
    Dielectric loss tan \u03b4 (\u00d710\u207b\u00b3)<\/td>\n0.4<\/td>\n0.4<\/td>\n0.4<\/td>\n0.4<\/td>\n0.4<\/td>\n\u2014<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

    Custom Process<\/h4>\n

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      Drawing<\/strong>: The process begins with the initial design concept.<\/p>\n<\/li>\n

    • \n

      Mold Design<\/strong>: Based on the drawing, the mold is meticulously designed.<\/p>\n<\/li>\n

    • \n

      Quotation<\/strong>: Once the design is finalized, a quotation is provided to the customer.<\/p>\n<\/li>\n

    • \n

      Place Order<\/strong>: The customer places an official order.<\/p>\n<\/li>\n

    • \n

      Down-payment & Sample Submission<\/strong>: A down-payment is made, and a sample is submitted for approval.<\/p>\n<\/li>\n

    • \n

      Sample Approval by Customer<\/strong>: The customer reviews and approves the sample.<\/p>\n<\/li>\n

    • \n

      Confirm and Proceed with Payment<\/strong>: Upon sample approval, the customer confirms and proceeds with the remaining payment.<\/p>\n<\/li>\n

    • \n

      Process Planning<\/strong>: Detailed planning for the manufacturing process is undertaken.<\/p>\n<\/li>\n

    • \n

      Raw-Material Mixing<\/strong>: The necessary raw materials are precisely mixed.<\/p>\n<\/li>\n

    • \n

      Press Molding<\/strong>: The mixed materials are formed using press molding techniques.<\/p>\n<\/li>\n

    • \n

      Kiln Sintering<\/strong>: The molded parts undergo kiln sintering for solidification and strength.<\/p>\n<\/li>\n

    • \n

      Precision Inspection<\/strong>: Each part is subjected to rigorous precision inspection.<\/p>\n<\/li>\n

    • \n

      CNC Machining<\/strong>: Further shaping and finishing are performed using CNC machining.<\/p>\n<\/li>\n

    • \n

      Pre-shipment Check<\/strong>: A final comprehensive check is conducted before shipment.<\/p>\n<\/li>\n

    • \n

      Packaging<\/strong>: The finished products are carefully packaged.<\/p>\n<\/li>\n

    • \n

      Logistics Dispatch<\/strong>: The packaged products are dispatched for logistics and delivery.<\/p>\n<\/li>\n

    • \n

      Follow-up<\/strong>: After delivery, follow-up is conducted to ensure customer satisfaction.<\/p>\n<\/li>\n<\/ul>\n

      Note: EXW price $0.01\/pc is the display for the custom item, the actual price will be calculated through the design with the purchase Qtys given the customers.<\/p>\n

      Appearance<\/h4>\n

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      Custom Alumina Ceramic Parts Wear-Resistant High-Temperature & Electrical-Insulating Alumina Zirconia Industrial Ceramic Components Description Industrial Functional Ceramics \u2013 We select<\/p>","protected":false},"featured_media":26967,"comment_status":"open","ping_status":"closed","template":"","meta":[],"product_brand":[],"product_cat":[141],"product_tag":[147],"class_list":{"0":"post-26964","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-industrial-consumables","7":"product_tag-industry","9":"first","10":"instock","11":"taxable","12":"shipping-taxable","13":"purchasable","14":"product-type-simple"},"yoast_head":"\nCustom Alumina Ceramic Parts Wear-Resistant High-Temperature & Electrical-Insulating Alumina Zirconia Industrial Ceramic Components - Experience Better Goods -Elailan<\/title>\n<meta name=\"description\" content=\"Custom Alumina Ceramic Parts Wear-Resistant High-Temperature & Electrical-Insulating Alumina Zirconia Industrial Ceramic Components\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.elailan.com\/id\/produk\/custom-alumina-ceramic-parts-wear-resistant-high-temperature-electrical-insulating-alumina-zirconia-industrial-ceramic-components\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Custom Alumina Ceramic Parts Wear-Resistant High-Temperature & Electrical-Insulating Alumina Zirconia Industrial Ceramic Components - 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