{"id":27686,"date":"2026-03-28T14:24:47","date_gmt":"2026-03-28T14:24:47","guid":{"rendered":"https:\/\/www.elailan.com\/?post_type=product&p=27686"},"modified":"2026-03-28T14:24:54","modified_gmt":"2026-03-28T14:24:54","slug":"customized-silicon-carbide-sic-ceramic-parts-high-precision-cnc-machining-wear-resistant-components-for-mechanical-seals","status":"publish","type":"product","link":"https:\/\/www.elailan.com\/th\/product\/customized-silicon-carbide-sic-ceramic-parts-high-precision-cnc-machining-wear-resistant-components-for-mechanical-seals\/","title":{"rendered":"Customized Silicon Carbide (SiC) Ceramic Parts – High Precision CNC Machining Wear Resistant Components for Mechanical Seals"},"content":{"rendered":"

Customized Silicon Carbide (SiC) Ceramic Parts – High Precision CNC Machining Wear Resistant Components for Mechanical Seals<\/h4>\n

1.Material Overview & Core Advantages<\/strong><\/h4>\n

Silicon carbide (SiC) is an advanced ceramic material composed of silicon and carbon, renowned for its exceptional performance in extreme environments.<\/p>\n

Core Advantages at a Glance<\/strong><\/p>\n\n\n\n\n\n\n\n\n
Advantage<\/td>\nDescription<\/td>\nCustomer Value<\/td>\n<\/tr>\n<\/thead>\n
Ultra-High Hardness<\/strong><\/td>\nMohs hardness 9.5, second only to diamond<\/td>\nLonger product lifespan, excellent wear resistance<\/td>\n<\/tr>\n
Excellent Temperature Resistance<\/strong><\/td>\nHigh strength at high temperatures, high thermal conductivity, low thermal expansion coefficient<\/td>\nStable operation in high-temperature environments, excellent thermal shock resistance<\/td>\n<\/tr>\n
Superior Chemical Stability<\/strong><\/td>\nCorrosion-resistant, oxidation-resistant<\/td>\nSuitable for harsh chemical environments such as acids and alkalis<\/td>\n<\/tr>\n
Outstanding Electrical Performance<\/strong><\/td>\nWide bandgap semiconductor material<\/td>\nEnables high-voltage, high-frequency, low-loss power electronics solutions<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.Product Series & Specifications<\/strong><\/p>\n

SiC products are mainly divided into\u00a0Industrial\/Optical Grade<\/strong>\u00a0and\u00a0Semiconductor Grade<\/strong>, with differentiated performance achieved through different sintering processes.<\/p>\n

2.1 Product Series Overview<\/strong><\/p>\n\n\n\n\n\n\n\n\n
Product Series<\/td>\nProcess Type<\/td>\nKey Feature<\/td>\nTypical Applications<\/td>\nOperating Temperature<\/td>\n<\/tr>\n<\/thead>\n
Pressureless Sintered SiC (SSiC)<\/strong><\/td>\nPressureless Sintering<\/td>\nBest overall performance, hardest and strongest<\/td>\nMechanical seals, ballistic armor, precision components<\/td>\n\u22641800\u2103<\/td>\n<\/tr>\n
Reaction Bonded SiC (SiSiC)<\/strong><\/td>\nReaction Bonding<\/td>\nCost-effective, suitable for large parts<\/td>\nHeat exchangers, desulfurization nozzles, large kiln furniture<\/td>\n\u22641380\u2103<\/td>\n<\/tr>\n
Recrystallized SiC (R-SiC)<\/strong><\/td>\nRecrystallization Sintering<\/td>\nHighest temperature resistance, highest purity<\/td>\nUltra-high temperature kiln furniture, burner nozzles<\/td>\n\u22641600\u2103<\/td>\n<\/tr>\n
Semiconductor Grade SiC<\/strong><\/td>\nCrystal Growth<\/td>\nExcellent electrical properties<\/td>\nEV power devices, 5G RF devices<\/td>\n–<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.2 Quick Comparison of the Four Materials<\/strong><\/p>\n\n\n\n\n\n\n\n\n
If You Care About…<\/td>\nFirst Choice<\/td>\nSecond Choice<\/td>\nNot Recommended<\/td>\n<\/tr>\n<\/thead>\n
Highest Strength \/ Hardness<\/td>\nPressureless Sintered (SSiC)<\/td>\nReaction Bonded (SiSiC)<\/td>\nRecrystallized (R-SiC)<\/td>\n<\/tr>\n
Highest Operating Temperature<\/td>\nRecrystallized (R-SiC)<\/td>\nPressureless Sintered (SSiC)<\/td>\nReaction Bonded (SiSiC)<\/td>\n<\/tr>\n
Lowest Cost<\/td>\nReaction Bonded (SiSiC)<\/td>\nPressureless Sintered (SSiC)<\/td>\nRecrystallized (R-SiC)<\/td>\n<\/tr>\n
Most Complex Shapes<\/td>\nReaction Bonded (SiSiC)<\/td>\nPressureless Sintered (SSiC)<\/td>\nRecrystallized (R-SiC)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2.3 Detailed Specifications & Performance Indicators<\/strong><\/p>\n

Pressureless Sintered SiC (SSiC) \u2013 Best Overall Performance<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/td>\nTypical Value<\/td>\nWhat It Means for You<\/td>\n<\/tr>\n<\/thead>\n
Density<\/td>\n3.10 – 3.20 g\/cm\u00b3<\/td>\nHeavier than aluminum, lighter than steel<\/td>\n<\/tr>\n
Flexural Strength<\/td>\n400 – 650 MPa<\/td>\n1.5-2 times stronger than ordinary steel<\/td>\n<\/tr>\n
Vickers Hardness<\/td>\n\u2265 22 GPa<\/td>\nExtremely hard, second only to diamond<\/td>\n<\/tr>\n
Elastic Modulus<\/td>\n> 400 GPa<\/td>\nVery high stiffness, resistant to deformation under load<\/td>\n<\/tr>\n
Fracture Toughness<\/td>\n> 4.5 MPa\u00b7m\u00b9\/\u00b2<\/td>\nModerate impact resistance<\/td>\n<\/tr>\n
Thermal Conductivity<\/td>\n120 – 200 W\/(m\u00b7K)<\/td>\nFast heat dissipation<\/td>\n<\/tr>\n
Max Operating Temperature<\/td>\n~1800\u2103<\/td>\nCan be used at extremely high temperatures (inert atmosphere)<\/td>\n<\/tr>\n
Customizable Size<\/td>\nAccording to drawings<\/td>\nComplex shapes supported<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Ideal Applications<\/strong>: Mechanical seal rings, ballistic armor plates, semiconductor equipment precision components, high-temperature fixtures<\/p>\n

Reaction Bonded SiC (SiSiC) \u2013 Best Cost-Effectiveness<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/td>\nTypical Value<\/td>\nWhat It Means for You<\/td>\n<\/tr>\n<\/thead>\n
Density<\/td>\n> 3.02 g\/cm\u00b3<\/td>\nNearly fully dense, excellent airtightness<\/td>\n<\/tr>\n
Flexural Strength<\/td>\n250 – 300 MPa<\/td>\nSufficient strength for most industrial applications<\/td>\n<\/tr>\n
Apparent Porosity<\/td>\n< 0.1%<\/td>\nImpermeable, suitable for sealing applications<\/td>\n<\/tr>\n
Max Operating Temperature<\/td>\n~1380\u2103<\/td>\nNote: Softens above this temperature<\/td>\n<\/tr>\n
Free Silicon Content<\/td>\n12 – 19%<\/td>\nReason for temperature limitation<\/td>\n<\/tr>\n
Customizable Size<\/td>\nLarge components possible<\/td>\nNear-net shape forming, minimal machining allowance<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Ideal Applications<\/strong>: Heat exchangers, desulfurization nozzles, kiln beams and rollers, large complex structural parts<\/p>\n

Recrystallized SiC (R-SiC) \u2013 Highest Temperature Resistance<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n
Parameter<\/td>\nTypical Value<\/td>\nWhat It Means for You<\/td>\n<\/tr>\n<\/thead>\n
Density<\/td>\n> 2.6 g\/cm\u00b3<\/td>\nRelatively lightweight<\/td>\n<\/tr>\n
Apparent Porosity<\/td>\n10 – 20%<\/td>\nOpen pore structure, permeable<\/td>\n<\/tr>\n
Flexural Strength<\/td>\n100 – 200 MPa<\/td>\nLower strength compared to the other two<\/td>\n<\/tr>\n
Max Operating Temperature<\/td>\n~1600\u2103<\/td>\nStable for long-term use in air<\/td>\n<\/tr>\n
Purity<\/td>\n> 99.5%<\/td>\nNo impurities, suitable for high-purity environments<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Ideal Applications<\/strong>: Ultra-high temperature kiln furniture, radiant heating tubes, burner nozzles, high-temperature filters<\/p>\n

Semiconductor Grade SiC Wafer Substrate<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Parameter Category<\/td>\nSpecification<\/td>\nTypical Value<\/td>\n<\/tr>\n<\/thead>\n
Diameter<\/td>\nSize Options<\/td>\n4 inch \/ 6 inch \/ 8 inch<\/td>\n<\/tr>\n
Thickness<\/td>\nStandard Thickness<\/td>\n350 \u00b5m \u00b1 25 \u00b5m<\/td>\n<\/tr>\n
Crystal Type<\/td>\nSemiconductor Mainstream<\/td>\n4H-SiC<\/td>\n<\/tr>\n
Micropipe Density<\/td>\nCrystal Defect<\/td>\n\u2264 0.1 cm\u207b\u00b2<\/td>\n<\/tr>\n
Resistivity<\/td>\nConductive Type<\/td>\n0.015 – 0.025 \u03a9\u00b7cm<\/td>\n<\/tr>\n
Resistivity<\/td>\nSemi-Insulating Type<\/td>\n> 10\u2077 \u03a9\u00b7cm<\/td>\n<\/tr>\n
Surface Roughness<\/td>\nAfter CMP Polishing<\/td>\nRa \u2264 0.2 nm<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Ideal Applications<\/strong>: EV main inverters, charging piles, photovoltaic inverters, 5G base station RF devices<\/p>\n

3.Selection Guide<\/strong><\/p>\n

3.1 Quick Selection by Application<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Your Application Area<\/td>\nRecommended Product<\/td>\nWhy Choose It<\/td>\n<\/tr>\n<\/thead>\n
Mechanical Seals, Sliding Bearings<\/td>\nPressureless Sintered (SSiC)<\/td>\nHigh hardness, wear-resistant, corrosion-resistant<\/td>\n<\/tr>\n
Ballistic Armor, Armor Plates<\/td>\nPressureless Sintered (SSiC)<\/td>\nHigh hardness, good toughness, multi-hit resistance<\/td>\n<\/tr>\n
High-Temperature Kiln Furniture (<1380\u2103)<\/td>\nReaction Bonded (SiSiC)<\/td>\nLow cost, oxidation-resistant<\/td>\n<\/tr>\n
High-Temperature Kiln Furniture (1380-1600\u2103)<\/td>\nRecrystallized (R-SiC)<\/td>\nHighest temperature resistance, high purity<\/td>\n<\/tr>\n
Heat Exchangers, Desulfurization Nozzles<\/td>\nReaction Bonded (SiSiC)<\/td>\nCorrosion-resistant, good thermal conductivity, large parts possible<\/td>\n<\/tr>\n
Semiconductor Process Components<\/td>\nPressureless Sintered (SSiC)<\/td>\nHigh purity, plasma corrosion resistance<\/td>\n<\/tr>\n
EV \/ Photovoltaic Inverters<\/td>\nSemiconductor Grade Wafer<\/td>\nLow loss, high voltage resistance<\/td>\n<\/tr>\n
Precision Optical Mirrors<\/td>\nReaction Bonded (SiSiC)<\/td>\nPolishing to nanometer level, thermal stability<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

3.2 Quick Selection by Key Requirements<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Your Priority<\/td>\nFirst Choice<\/td>\nSecond Choice<\/td>\nSelection Advice<\/td>\n<\/tr>\n<\/thead>\n
Temperature >1500\u2103<\/td>\nRecrystallized (R-SiC)<\/td>\nPressureless Sintered (inert atmosphere)<\/td>\nUse R-SiC for air; SSiC acceptable in protective atmosphere<\/td>\n<\/tr>\n
Temperature 1300-1500\u2103<\/td>\nReaction Bonded (SiSiC)<\/td>\nPressureless Sintered (SSiC)<\/td>\nSiSiC offers lower cost<\/td>\n<\/tr>\n
Highest Strength \/ Hardness<\/td>\nPressureless Sintered (SSiC)<\/td>\n–<\/td>\nSSiC offers the best mechanical properties<\/td>\n<\/tr>\n
Lowest Cost<\/td>\nReaction Bonded (SiSiC)<\/td>\n–<\/td>\nLow-cost raw materials, near-net shape saves machining costs<\/td>\n<\/tr>\n
Highest Purity<\/td>\nRecrystallized (R-SiC)<\/td>\nSemiconductor Grade<\/td>\nR-SiC has no sintering aids, purity >99.5%<\/td>\n<\/tr>\n
Large Parts, Complex Shapes<\/td>\nReaction Bonded (SiSiC)<\/td>\nPressureless Sintered (SSiC)<\/td>\nSiSiC has extremely low shrinkage, ideal for large dimensions<\/td>\n<\/tr>\n
Maximum Wear Resistance<\/td>\nPressureless Sintered (SSiC)<\/td>\nReaction Bonded (SiSiC)<\/td>\nHigher hardness provides longer service life<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

4.Customization & Ordering Process<\/strong><\/p>\n

We provide full-process customization services from requirements communication to batch delivery. The following table details each step, including your responsibilities, our work, associated costs, and timelines.<\/p>\n

4.1 Customization & Ordering Process Table<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Step<\/td>\nWhat You Need to Do<\/td>\nWhat We Do<\/td>\nAssociated Costs<\/td>\nTimeline<\/td>\n<\/tr>\n<\/thead>\n
1. Requirements Communication<\/strong><\/td>\n\u2022 Provide application scenario, working environment
\n\u2022\u00a0Provide drawings<\/strong>\u00a0(with dimensional tolerances, geometric tolerances, surface roughness)
\n\u2022 Specify quantity expectations
\n\u2022 Clarify key performance indicators<\/td>\n		\u2022 Assess technical feasibility based on customer-provided drawings
\n\u2022 Determine if specialized molds are required
\n\u2022 Evaluate reasonableness of tolerance requirements and cost impact
\n\u2022 Provide preliminary technical recommendations<\/td>\n		None<\/td>\n1-2 days<\/strong>
\n(subject to actual conditions)<\/td>\n<\/tr>\n
2. Solution & Quotation<\/strong><\/td>\n\u2022 Confirm technical solution
\n\u2022 Confirm material and process route
\n\u2022\u00a0Confirm final drawing version<\/strong>
\n\u2022 Both parties confirm drawing number and version in writing<\/td>\n		\u2022 Specify: material\/process, mold fee, sample fee, unit price for batch production, lead time
\n\u2022 Calculate processing costs based on tolerances in customer drawings
\n\u2022 Provide formal quotation
\n\u2022\u00a0Lock customer-provided final drawings as processing basis<\/strong><\/td>\n		None<\/td>\n2-3 days<\/strong>
\n(subject to actual conditions)<\/td>\n<\/tr>\n
3. Mold Fabrication<\/strong><\/td>\n\u2022 Confirm mold fee
\n\u2022 Sign mold fabrication agreement
\n\u2022\u00a0Confirm drawings are locked with no further changes<\/strong><\/td>\n		\u2022 Design and fabricate specialized molds
\n\u2022 Provide mold drawings for confirmation
\n\u2022\u00a0Strictly design molds according to tolerances in customer’s final drawings<\/strong><\/td>\n		Mold Fee<\/strong>
\n(one-time charge)<\/td>\n		2-4 weeks<\/strong>
\n(depends on mold complexity; subject to actual conditions)<\/td>\n<\/tr>\n
4. Sample Trial Production<\/strong><\/td>\n\u2022 Confirm sample order
\n\u2022 Pay sample fee
\n\u2022\u00a0Final drawings provided by customer (with tolerances) shall prevail<\/strong><\/td>\n		\u2022\u00a0Process strictly according to dimensional tolerances, geometric tolerances, and surface roughness in customer drawings<\/strong>
\n\u2022 Select processing technology based on drawing requirements
\n\u2022 Issue\u00a0full dimensional inspection report<\/strong>\u00a0(comparing each item against customer drawing tolerances)
\n\u2022 Provide performance test data
\n\u2022\u00a0Ensure all sample indicators meet customer drawing requirements<\/strong><\/td>\n		Sample Fee<\/strong><\/td>\n4-8 weeks<\/strong>
\n(depends on product complexity and production schedule; subject to actual conditions)<\/td>\n<\/tr>\n
5. Sample Confirmation<\/strong><\/td>\n\u2022 Inspect sample against\u00a0customer-provided final drawings<\/strong>
\n\u2022 Verify dimensions, geometric tolerances, surface roughness
\n\u2022 Provide feedback
\n\u2022 If compliant with drawings, sign confirmation<\/td>\n		\u2022 Assist customer with sample inspection
\n\u2022 Provide inspection data support
\n\u2022 Analyze and optimize if adjustments needed
\n\u2022\u00a0If non-conformance due to our processing issues, we bear the cost of re-trial<\/strong><\/td>\n		None
\n(if re-trial required, additional quotation provided)<\/td>\n		Based on feedback<\/strong>
\n(subject to mutual confirmation)<\/td>\n<\/tr>\n
6. Batch Production<\/strong><\/td>\n\u2022 Confirm batch order
\n\u2022 Sign batch purchase contract
\n\u2022\u00a0Customer-provided final drawings shall prevail<\/strong><\/td>\n		\u2022 Organize batch production according to quality system
\n\u2022\u00a0Strictly implement process control per customer drawing requirements<\/strong>
\n\u2022 Provide production progress tracking
\n\u2022 Provide dimensional inspection report for each batch<\/td>\n		Batch Payment<\/strong><\/td>\n6-8 weeks<\/strong>
\n(depends on order quantity and production schedule; subject to actual conditions)<\/td>\n<\/tr>\n
7. Delivery & After-Sales<\/strong><\/td>\n\u2022 Inspect products against\u00a0customer-provided final drawings<\/strong>
\n\u2022 Confirm receipt<\/td>\n		\u2022 Ship according to agreed lead time
\n\u2022 Provide usage recommendations
\n\u2022 Provide after-sales technical support<\/td>\n		None<\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

5.Appearance<\/strong><\/p>\n

\"\" \"\" \"\" \"\"<\/p>\n

\"\"\"\" \"\"<\/p>\n

 <\/p>\n

6.Price<\/strong><\/p>\n

The EXWprice 0.01USD\/PC displays online , actually we need to confirm the actual price based on your request between us with your drawing and the application , thank you.<\/p>\n

 <\/p>","protected":false},"excerpt":{"rendered":"

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